Manufacturing with recycled microfiber: an innovative process

Environmental concerns are at the forefront of current issues, and the textile industry is no exception. Among the eco-friendly materials gaining popularity, recycled microfiber stands out for its performance and reduced environmental impact. But what do you really know about its manufacturing process? Let's delve into the inner workings of this innovative material.

What is recycled microfiber ?

Before talking about "recycled" materials, it's important to understand what microfiber is. This fabric is made of extremely fine fibers—much finer than a human hair—often derived from synthetic materials such as polyester or nylon.

When these fibers come from recycled materials, such as plastic (PET) bottles or used textiles, it's called recycled microfiber. The result? A lightweight, absorbent, durable, and, above all, more environmentally friendly fabric.

Where do the recycled raw materials come from?

The journey often begins in our recycling bins. Collected plastic bottles and other PET waste are transported to processing centers. There, the materials are sorted, cleaned, and reduced to small flakes.

These flakes are then melted to form granules. These granules become the raw material used in the manufacture of microfiber yarns. A process that literally transforms your old bottles into cutting-edge textiles!

The manufacturing process of recycled microfiber

Here are the main steps in this high-tech process:

1. Waste collection and sorting

• Plastic waste is collected through municipal or private recycling programs.
• Once collected, the plastics are sorted according to their type and quality.

2. Cleaning and processing into flakes

• The plastics are washed to remove impurities (glue, labels, food residue).
• They are then ground into small flakes.

3. Fusion and extrusion

• The plastic flakes are heated until they become a liquid.
• This material is extruded to form ultrafine fibers.

4. Transformation into thread

• The fibers are spun to create a continuous yarn.
• This yarn is then woven or knitted to form the final fabric.

5. Final processing

• Raw fabric can be dyed, impregnated with odor-control agents, or given other technical finishes to improve its properties.

Why choose recycled microfiber?

1. Reduced environmental impact

• Each kilogram of recycled microfiber uses up to 50% less energy than virgin microfiber.
• This process also emits much less CO₂.

2. An alternative to single-use plastic

• Using recycled plastic bottles helps reduce environmental waste.
• This limits the production of new plastics, thereby reducing the demand for oil.

3. A durable and high-performing product

• Recycled microfiber is renowned for its strength, absorbency, and lightness.
• It appeals to both athletes and those who appreciate eco-friendly products.

Uses of recycled microfiber

1. Bath and beach textiles

Beach towels and Surf ponchos made from recycled microfiber , like those from the KIMA ROLLS brand, are perfect for water sports. They are compact, absorbent, and quick-drying, all in a trendy style.

2. Sportswear

Many sportswear manufacturers are adopting this material for its technical qualities, such as breathability and lightness.

3. Everyday Accessories

Recycled microfiber is also used to make bags, pencil cases, and pouches. Practical and stylish!

The limitations of microfiber recycling

Although this process is promising, it is not without its challenges:

• Plastic collection remains uneven across the world.
• Advanced recycling techniques are expensive.
• Synthetic microfibers, even recycled ones, can emit microparticles when washed.

However, technological advances and increased awareness of environmental issues are helping to overcome these obstacles.

Why support brands using recycled microfiber?

A commitment to the planet

Choosing products made from recycled microfiber encourages a circular economy. It also actively participates in reducing plastic waste.

An ethical and trendy choice

Brands that adopt recycled microfiber are not simply offering high-performance products. They are embedding their approach in a sustainable and innovative vision.

We give you more reasons to support these brands in this article.

Conclusion: the future of textiles is recycled!

Manufacturing with recycled microfiber is a shining example of innovation serving the environment. It proves that performance, aesthetics, and respect for the environment can coexist. Whether you're a watersports enthusiast, a globetrotter, or simply someone looking to reduce your ecological footprint, recycled microfiber is an option worth considering without hesitation.

So, ready to make the eco-responsible choice?